Front Suspension Reinforcement
Posted: Thu Jan 13, 2011 12:03 pm
If your front suspension assembly is off the car at any time, it may be a good idea to strip down the unit to the bare crossmember and reinforce some potential weak spots, using a MIG welder or similar.
Do not use excessive heat, especially on the relatively delicate top wishbones.
The main areas are:
1) The top shock absorber mounting. Weld all 4 edges on the square plate.
2) A few inches below the above: The 2 sides of the spring turret, where the vertical plates meet the top of the circular section. Welding the third (inner) side may possibly cause fouling against the chassis.
3) On the outer face of the spring turret, there is an oblong vertical hole, which ideally needs a small plate welding into position as extra support.
4) Underneath each top wishbone there is a splined boss which is only spot welded to the wishbone and can sometimes come adrift. Remove the spring steel circlip from the top swivel joint, support the wishbone and then press (not hammer) out the joint.
Without using excessive heat, weld a few beads between the splined boss and the wishbone. Carefully press the swivel joint back into position, ensuring that its groove faces outwards, away from the car. Refit the spring steel circlip.
Do not use excessive heat, especially on the relatively delicate top wishbones.
The main areas are:
1) The top shock absorber mounting. Weld all 4 edges on the square plate.
2) A few inches below the above: The 2 sides of the spring turret, where the vertical plates meet the top of the circular section. Welding the third (inner) side may possibly cause fouling against the chassis.
3) On the outer face of the spring turret, there is an oblong vertical hole, which ideally needs a small plate welding into position as extra support.
4) Underneath each top wishbone there is a splined boss which is only spot welded to the wishbone and can sometimes come adrift. Remove the spring steel circlip from the top swivel joint, support the wishbone and then press (not hammer) out the joint.
Without using excessive heat, weld a few beads between the splined boss and the wishbone. Carefully press the swivel joint back into position, ensuring that its groove faces outwards, away from the car. Refit the spring steel circlip.